Concrete Cutting & Coring

Concrete wire sawing Services

Diamond Wire Sawing Overview

Wire sawing is used to cut through various materials, such as concrete, stone, and metal, using a wire with diamond beads or abrasive particles embedded in it. It is commonly used in construction, demolition, and renovation projects where traditional cutting methods are not feasible or efficient.


Wire sawing involves wrapping a continuous loop of wire around the material to be cut and then applying tension to the wire. The wire is then rotated around the material and guided by carefully placed pulleys. The diamond impregnated beads or abrasive particles on the wire gradually wearing away the material. Water or a cutting fluid is often used during the process to cool the wire and flush away debris.


Wire sawing is particularly useful in situations where other cutting methods, such as traditional sawing or drilling, are not practical.

A concrete wall is being cut with a wire saw machine.

It can be used to cut through thick or reinforced concrete, as well as materials with irregular shapes or hard-to-reach areas. Wire sawing is also relatively quiet and produces minimal vibration, making it suitable for use in sensitive environments or occupied buildings.


The resulting cuts from wire sawing are precise and clean, with minimal damage to the surrounding material. This makes wire sawing a popular choice for projects that require accurate and controlled cutting of thick material.

wire sawing Applications

Wire sawing is a versatile cutting technique used in various industries for specialized applications, including:

  • Construction and Demolition

    Wire sawing is commonly employed to cut through reinforced concrete structures during demolition or renovation projects. It allows for precise and controlled cutting, reducing the risk of damage to surrounding areas.



  • Marine and Underwater Cutting

    Wire sawing is used for underwater cutting tasks, such as removing damaged or underwater structures, cutting piers, and repairing submerged components in marine environments.


  • Mining and Quarrying

    In the mining and quarrying industry, wire saws are used to extract large blocks of stone or mineral from quarries. They offer precision cutting and minimize material waste.

  • Nuclear Decommissioning

    In the decommissioning of nuclear facilities, wire sawing is employed to cut and remove reinforced concrete structures and containment walls with a high degree of precision and minimal vibration.

  • Renewable Energy

    Wire saws are used to cut and dismantle large concrete or steel structures in the renewable energy sector, such as wind turbine foundations and solar power installations.



  • Aerospace and Manufacturing

    In aerospace and manufacturing, wire saws are utilized for cutting and shaping specialized materials, including composites, ceramics, and advanced alloys, with precision and minimal material loss.

A warehouse with a lot of boxes on the floor and a concrete wall.

Service Specs:

Depth

No depth limitations other then the length of the wire.

Type of Cut

Straight Cut

Materials Cut

Concrete, Rebar, Steel

Powered By

HF Electric, Hydraulic

Dust control method

Water

Best For:

Large openings, thick concrete, heavily rebar reinforced structures, solid metal

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Creating successful relationships while building trust during completion of all current projects and beyond.

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Scan before you saw

Scanning concrete before wire sawing is of paramount importance for several critical reasons:

minimizing downtime

Identifying obstacles and potential issues through concrete scanning in advance reduces the likelihood of unexpected delays during the wire sawing process. It allows for the development of contingency plans if necessary.

compliance & regulations

In many regions, compliance with safety and environmental regulations is mandatory. Concrete scanning helps ensure that wire sawing operations adhere to these regulations, preventing potential legal and environmental issues.

asset protection

For industries like nuclear facilities or historical preservation, where asset protection is critical, concrete scanning ensures that the wire sawing process is carried out with the utmost care to preserve valuable structures.

wire sawing FAQs

We've compiled this comprehensive list of frequently asked questions to provide you with quick and informative answers. Whether you're a new customer seeking information about our offerings or a returning customer with inquiries about using our platform, you'll find valuable insights here.

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  • What is concrete wire sawing?

    Concrete wire sawing is a cutting technique that uses a wire with diamond segments to make precise cuts in concrete and other hard materials. It's commonly used for controlled demolition, renovation, and construction projects.

  • When is wire sawing the best choice for a project?

    Wire sawing is ideal when you need to make clean, precise cuts in thick or heavily reinforced concrete, or when you need to cut large concrete structures like bridges, dams, or industrial facilities.


  • How does wire sawing compare to traditional concrete cutting methods?

    Wire sawing offers several advantages, including minimal vibration, reduced noise, precision cutting in any direction, and the ability to handle large and thick concrete sections. It's often chosen for its versatility and efficiency.

  • What is the typical depth limit for wire sawing?

    Wire sawing can achieve considerable depths, often exceeding traditional sawing methods. The depth limit depends on the equipment and wire used but can go beyond 30 inches or more.

  • How does concrete scanning work in conjunction with wire sawing?

    Concrete scanning, such as ground penetrating radar (GPR) or X-ray scanning, is conducted before wire sawing to detect embedded objects, rebar, or utilities within the concrete. This information helps plan the cutting path and ensure safety.

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